Solar PV Combiner Box Configuration Diagram

Photovoltaic Protection Box – Technical Configuration

System Overview

Product by: Kuangya Electrical Equipment Supply (cnkuangya.com)

The PV Combiner Box is a critical component in solar installations, providing centralized DC protection, monitoring, and connection management for multiple PV strings before feeding into the inverter.


Configuration Diagram

┌─────────────────────────────────────────────────────────────────────┐
│                    PV COMBINER BOX (IP65 Enclosure)                 │
│                        Model: KYDB Series                            │
│                     www.cnkuangya.com                               │
├─────────────────────────────────────────────────────────────────────┤
│                                                                       │
│  ┌─────────────────  INPUT SECTION (DC+/DC-)  ──────────────────┐  │
│  │                                                                 │  │
│  │  String 1:  [+]─┤Fuse gPV 14×85├─┤SPD├─┐                     │  │
│  │                                            │                     │  │
│  │  String 2:  [+]─┤Fuse gPV 14×85├─┤SPD├─┤                     │  │
│  │                                            │                     │  │
│  │  String 3:  [+]─┤Fuse gPV 14×85├─┤SPD├─┤  DC Bus (+)         │  │
│  │                                            │                     │  │
│  │  String 4:  [+]─┤Fuse gPV 14×85├─┤SPD├─┤                     │  │
│  │                                            │                     │  │
│  │  String 5:  [+]─┤Fuse gPV 14×85├─┤SPD├─┤                     │  │
│  │                                            │                     │  │
│  │  String 6:  [+]─┤Fuse gPV 14×85├─┤SPD├─┘                     │  │
│  │                                                                 │  │
│  │  ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─   │  │
│  │                                                                 │  │
│  │  String 1:  [-]─────────────────────┐                         │  │
│  │  String 2:  [-]─────────────────────┤                         │  │
│  │  String 3:  [-]─────────────────────┤  DC Bus (-)             │  │
│  │  String 4:  [-]─────────────────────┤                         │  │
│  │  String 5:  [-]─────────────────────┤                         │  │
│  │  String 6:  [-]─────────────────────┘                         │  │
│  │                                                                 │  │
│  └─────────────────────────────────────────────────────────────────┘  │
│                                                                       │
│  ┌────────────────  PROTECTION SECTION  ─────────────────────────┐  │
│  │                                                                 │  │
│  │   DC Bus (+) ──┤DC Circuit Breaker KYDB-63├─┐                │  │
│  │                     (1500V, 63A)              │                │  │
│  │                                                │                │  │
│  │   ┌──────────────────────────────────────────┘                │  │
│  │   │                                                             │  │
│  │   │    ┌─────────────────────────────────┐                    │  │
│  │   ├────┤  DC Surge Protector (SPD)       │                    │  │
│  │   │    │  Type 1+2, 1500V DC              │                    │  │
│  │   │    │  Imax: 40kA, In: 20kA            │                    │  │
│  │   │    └─────────────────────────────────┘                    │  │
│  │   │                      │                                      │  │
│  │   │                      ├──── PE (Ground)                     │  │
│  │   │                                                             │  │
│  │   │    ┌─────────────────────────────────┐                    │  │
│  │   └────┤  DC Switch Disconnector          │                    │  │
│  │        │  Load Break Switch               │                    │  │
│  │        │  Manual Operation                │                    │  │
│  │        └─────────────────────────────────┘                    │  │
│  │                      │                                          │  │
│  │   DC Bus (-) ───────┴────────────────────────────────────┐    │  │
│  │                                                            │    │  │
│  └────────────────────────────────────────────────────────────────┘  │
│                                                                       │
│  ┌─────────────────  OUTPUT SECTION  ────────────────────────────┐  │
│  │                                                                 │  │
│  │   DC Output (+) ────────────────────→  To Inverter (+)        │  │
│  │                                                                 │  │
│  │   DC Output (-) ────────────────────→  To Inverter (-)        │  │
│  │                                                                 │  │
│  │   PE (Ground)   ────────────────────→  Equipment Ground       │  │
│  │                                                                 │  │
│  └─────────────────────────────────────────────────────────────────┘  │
│                                                                       │
│  ┌─────────────────  MONITORING SECTION  ────────────────────────┐  │
│  │                                                                 │  │
│  │   • Voltage Monitoring (DC+ to DC-)                            │  │
│  │   • Current Monitoring (per string)                            │  │
│  │   • Temperature Sensors                                        │  │
│  │   • SPD Status Indicator (Red Light = Fault)                  │  │
│  │   • Communication Port (RS485/Modbus)                          │  │
│  │                                                                 │  │
│  └─────────────────────────────────────────────────────────────────┘  │
│                                                                       │
└─────────────────────────────────────────────────────────────────────┘

Component Specifications

1. PV String Fuses (gPV Type)

  • 모델: gPV 14×85 mm
  • 평가: 10A – 30A (depending on string current)
  • 전압: 1000V / 1500V DC
  • 차단 용량: High interrupting rating for DC applications
  • 기능: Overcurrent protection for individual PV strings
  • 특징: UV-resistant, replaceable modules

2. DC Surge Protection Device (SPD)

  • 유형: Type 1+2 Combined
  • 전압 등급: 1500V DC
  • 최대 방전 전류(Imax): 40kA (8/20μs)
  • 공칭 방전 전류(In): 20kA
  • Protection Level (Up): < 4kV
  • 상태 표시: Visual indicator window (Red = Failure)
  • 기능: Lightning and surge protection

3. DC 회로 차단기

  • 모델: KYDB-63 Series
  • 정격 전류: 16A – 63A
  • 정격 전압: 1000V / 1500V DC
  • : 2P (Positive and Negative)
  • 차단 용량: 10kA – 20kA DC
  • 기능: Overload and short-circuit protection, manual isolation
  • 특징: Arc extinction technology for DC applications

4. DC 스위치 단로기

  • 유형: Load Break Switch
  • 평가: Up to 63A, 1500V DC
  • 운영: Manual rotary handle
  • 기능: Safe isolation for maintenance
  • 특징: Lockable in OFF position, visible contact gap

5. 인클로저

  • 재료: Powder-coated steel or UV-resistant plastic
  • Protection Rating: IP65 (dust-tight, water jet protected)
  • 마운팅: Wall-mount or pole-mount options
  • Cable Entry: Bottom entry with cable glands
  • 치수: Customizable based on string quantity

Technical Parameters

매개변수사양
Max Input Strings6 – 16 (customizable)
System Voltage1000V / 1500V DC
Max Input Current per String15A – 20A
Total Output CurrentUp to 400A
작동 온도-40°C ~ +70°C
Altitude≤ 2000m (standard), higher available
규정 준수 표준IEC 60947, IEC 61643-31, CE, RoHS
보증5년 표준

보호 기능

문자열 수준 보호

Each PV string is individually protected with gPV fuses and SPDs, preventing fault propagation between strings.

서지 보호

Type 1+2 SPD provides comprehensive protection against direct and indirect lightning strikes, as well as switching surges.

과전류 보호

DC circuit breakers protect the main bus and downstream equipment from overload and short-circuit conditions.

Isolation Capability

Switch disconnector allows safe maintenance with visible contact separation and lockout capability.

Reverse Polarity Protection

Blocking diodes or fuse coordination prevents reverse current flow during shading or module mismatch.


Installation Guidelines

  1. 위치 선택
  • Install close to PV array to minimize DC cable runs
  • Ensure adequate ventilation and shade from direct sunlight
  • Accessible for maintenance and inspection
  1. Wiring Requirements
  • Use UV-resistant DC cables (PV1-F or equivalent)
  • Proper cable sizing based on string current and voltage drop
  • Secure cable glands to maintain IP65 rating
  1. 접지
  • Connect enclosure to equipotential grounding system
  • Ensure SPD ground lead is as short as possible (< 0.5m)
  • Use copper grounding conductors (min. 16mm²)
  1. 라벨링
  • Clear identification of each string input
  • Warning labels for DC voltage hazards
  • Operation instructions on enclosure door

유지 관리 일정

IntervalMaintenance Task
MonthlyVisual inspection of SPD status indicators
QuarterlyCheck for loose connections, clean enclosure
AnnuallyThermal imaging scan, torque verification
As NeededReplace failed SPDs, blown fuses

Quality Assurance

Kuangya Electrical Commitment:

  • ✓ Factory acceptance testing (FAT) before shipment
  • ✓ IEC, CE, RoHS compliance certification
  • ✓ Rigorous thermal cycling and voltage stress tests
  • ✓ Comprehensive technical documentation
  • ✓ Global technical support and spare parts availability

For detailed specifications, customization, or quotation:

쾅야 전기 장비 공급\
웹사이트: cnkuangya.com\
Product Line: DC Photovoltaic Protection Systems\
Experience: 25+ years | 2000+ projects delivered worldwide


This configuration represents a standard 6-string PV combiner box. Configurations can be customized for 8, 12, 16, or more strings based on project requirements.